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HomeNews News Streamline Your Production with KC-SMART Spiral Conveying Fermentation Tower

Streamline Your Production with KC-SMART Spiral Conveying Fermentation Tower

2024-11-08

KC-SMART Spiral Conveying Fermentation Tower is revolutionizing the fermentation process with an automatic device that saves space and improves efficiency for food manufacturers. This new machine does not only allow for an even fermentation but expands production capability, making it highly suitable for a mass continuous production process.


The spiral conveying fermentation system consists of the spiraled structure fermentation tower with an ancillary humidity and temperature controller for effective fermentation of dough. Using the most up-to-date direct-drive conveyor belt system of Intralox, this system enables a uniform and uninterrupted transportation of dough and baking trays that minimizes interruptions such as tray jump that may have a negative impact on fermentation quality. The room is kept cool with specialized supply and return air systems; thus, the fermentation chamber stays at a well-regulated temperature and humidity that enables uniformity in production processes regardless of the number of batches produced.


Key Features of the Spiral Conveying Fermentation Tower


1. High-Quality Materials


The unit is manufactured out of 304 stainless steel, while the conveyor belt component is made out of high strength, food-grade certified plastic (by the USA FDA). The material is high in tear resistance, high-temperature resistance and corrosion resistant, making it easy to clean without residues sticking to or damaging the product surfaces.


2. Extendable Applications with Precision Control


The fermented products spiral conveyor tower can precisely control its temperature and humidity to meet the various fermentation requirements of different products. It has both manual and automatic functions, which offers stress-free operating experience, noiseless operation, good stability and low failure rate.


3. Simplicity of Use and Energy Efficiency


Operators will find it reasonable to use the control panel since the intelligent control system is fully automatic and the operators monitor the fermentation and change required parameters via a touch screen interface. This simplifies the interface and increases operational efficiency providing significant energy efficiency, both in batch and continuous modes of operation.


4. Self Monitoring and Limited Manual Input


The Cell Count Culture Laboratory_SYSTEM Implements a simple layout, thus allowing for easy stock/inventory control and pinpointing of components and parts of all sizes, dimensions and measurement. The fermentation room is continuously operated with several sensors including temp, humidity and pressure watching over key parameters. Such automation allows performing necessary real-time changes and cancels opening or humans involvement in the system. As a result, the complete processes perform disturbance free, massively optimizing the available manpower whilst productivity is high.


5. Configuration as per the operational sufficiency


So as to satisfy certain production requirements, KC-SMART fermentation column possesses adjustable height l, length, width, and other dimensions. This ensures that every client order gets an appropriate configuration that is optimal in terms of the respective customer’s production and capacity needs.


At KC-SMART, the spiral conveying fermentation tower is likely one of the best choices for the fermentation process, which makes it easier for manufacturers to optimize their fermentation processes, increase their output, and produce the same high-quality output more consistently. It is a well-designed system that combines strength, control, and automation of monitoring and scheduling all of which can enhance modern manufacturing processes while saving time, labor, and cost resources.


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